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Rotary Cement Kiln | Refractory for Charging, Calcining ...

Cement clinker is discharged from the kiln into the clinker cooler. The clinker is moved from the cooler inlet to the discharge by the reciprocating motion of perforated grates. In the cooler, air is blown through the bed of hot clinker, cooling it back to near-ambient temperatures.

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Cross-Bar® Cooler for efficient clinker cooling | FL

The FL® Cross-Bar® Cooler is the latest evolution in clinker cooling technology. Based on proven FL systems, it incorporates advanced clinker cooling innovations to give you low installation, maintenance and operating costs – and a very attractive total cost of ownership.

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40 CFR § 63.1343 - LII / Legal Information Institute

(a) General. The provisions in this section apply to each kiln and any alkali bypass associated with that kiln, clinker cooler, raw material dryer, and open clinker storage pile.All D/F, HCl, and total hydrocarbon (THC) emissions limit are on a dry basis. The D/F, HCl, and THC limits for kilns are corrected to 7 percent oxygen. All THC emissions limits are measured as propane.

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Latest trends in clinker cooling - Cement Lime Gypsum

It discusses the important parameters determining the efficiency of a clinker cooler and shows how the solutions and market shares of the individual plant engineers differ. ... (57) A clinker inlet distribution grate for feeding a conveyor grate with clinker, previously discharged from a kiln onto the clinker inlet distribution grate wherein ...

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Clinker Cooler - Mineral Processing & Metallurgy

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The Air-Quenching shaking grate Clinker Cooler was developed more than 20 years ago as an improved heat recuperating cooler for use with rotary kilns. It was designed to air quench and cool large quantities of hot clinker rapidly, and to recover and return to the kiln a major portion of the heat from the clinker.

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Cement Kilns: Grate Coolers

Rotary and planetary coolers operate under suction and although noisy, produce little atmospheric pollution. The waste air of a grate cooler naturally contains a large amount of gritty clinker dust. The early coolers, like the kilns, made little effort to trap this, and .

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Clinker Cooling | Industrial Efficiency Technology & Measures

Fuel consumption in the kiln can be reduced by as much as 8%, or by 0.27 GJ/t-clinker, but electricity consumption will increase by around 3 kWh/t-clinker. Compared with the third generation grate cooler, fourth generation coolers can help reduce heat consumption for clinker making by 10% to 18%, and power consumption of the cooler by 20% (NDRC ...

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Clinker Cooler - Clinker Crusher - World Cement Market ...

The clinker parts discharged from the cooler are crushed by the way of rollers which are rotated opposite directions from each other. LEARN MORE. Kilnhood. The kilnhood is the part thatprovide connection between the cooler and the kiln. It is designed according to parameters such as cooler capacity, tertiary duct output and gas speed.

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Clinker Cooler | Mechanical Engineering | Building Engineering

CLINKER COOLER 2 CLINKER COOLER Reduce clinker temperature from approx. 1400 o C to approx 100 ~ 200 o C The heat of the incoming clinker is recuperated in the secondary air of Kiln An efficiency of incoming clinker heat usually lies within 65 ~ 75% 3 Clinker Cooler Type 1.

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Clinker cooling - INFINITY FOR CEMENT EQUIPMENT

The thermal efficiency of rotary kiln clinker coolers of all types of design is within the range of 40 to more than 80%. b)Another criterion for judging the cooler efficiency is the temperature difference between the hot clinker entering the cooler and the hot secondary air leaving the Furthermore, the best cooler is the particular cooler which ...

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Permit Summary – Addition of a Kiln and Related Operations

manufacturing line (Kiln No. 6) capable of producing 1,405,104 short tons per year of cement clinker. The modification includes raw material handling and storage, kiln feed preparation with an in-line raw mill, a dry process rotary kiln coupled with preheater and calciner, a clinker cooler, a coal/pet coke mill, a finish mill, and cement storage,

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Claudius Peters - ETA Cooler Holcim Untervaz - ENG - YouTube

Dec 02, 2015 · Claudius Peters has identified that the Clinker Cooler is one of the most maintenance and process sensitive areas in the operation of a cement plant and based on the experience of Claudius Peters ...

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ETA Cooler - Claudius Peters

700 clinker coolers, with its highly efficient ETA Cooler. Integrating the well-proven Claudius Peters HE-Module and Hydraulic Drive into its moving floor technology, the ETA Cooler represents the next evolution in clinker cooling. The Claudius Peters ETA Cooler system. 2 Clinker Cooler technik

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Clinker grate cooler - SlideShare

Jun 23, 2014 · Clinker grate cooler 1. Specific Surface Specificenergyrequirementof grindabilitytester 2. Types of Grate Coolers A)Traveling grate cooler 3. B) Reciprocating grate cooler 4. Grate line ConfigurationGrate line Configuration Single grate cooler Combi-coolerCombi-stage cooler 5. Mechanical Features 6.

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Cement kiln - Wikipedia

A rotary kiln of 6 x 100 m makes 8,000–10,000 tonnes per day, using about 0.10-0.11 tonnes of coal fuel for every tonne of clinker produced. The kiln is dwarfed by the massive preheater tower and cooler in these installations. Such a kiln produces 3 million tonnes of clinker .

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Clinker grate cooler - SlideShare

Jun 23, 2014 · Clinker grate cooler 1. Specific Surface Specificenergyrequirementof grindabilitytester 2. Types of Grate Coolers A)Traveling grate cooler 3. B) Reciprocating grate cooler 4. Grate line ConfigurationGrate line Configuration Single grate cooler Combi-coolerCombi-stage cooler 5. Mechanical Features 6.

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Kiln Operation Guidelines - Clinker and Cement

To cool the clinker sufficiently, avoid clinker transport problems and ensure cement mill operation efficiency Air flows Outlet cooler clinker temperature In the first chambers Fluidised clinker bed Fixed fan volume, air flow density must be constant In the last chambers Non-fluidised bed Cooler fan volume proportional to clinker production rate.

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Grate Cooler - Industrial Clinker Cooler and Clinker Grate ...

Grate Cooler. Industrial Clinker Cooler is extensively used to cool the clinker and extracted heat from hot clinker is supplied at secondary and tertiary air to kiln. Acknowledged for its optimum specific grate load, this ensures lower heat consumption.

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Clinker Cooler | Mechanical Engineering | Building Engineering

1. CLINKER COOLER 2 CLINKER COOLER Reduce clinker temperature from approx. 1400 o C to approx 100 ~ 200 o C The heat of the incoming clinker is recuperated in the secondary air of Kiln An efficiency of incoming clinker heat usually lies within 65 ~ 75% 3 Clinker Cooler Type 1. Grate Cooler Cross flow heat exchange through clinker bed with cold air Grate movement : reciprocating; .

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Clinker Cooler - KHD International

Innovative development of grate cooler technology. This new cooler combines the best solutions for each of the two fundamental, mutually interacting functions a clinker cooler has to accomplish: Clinker conveying is based on the "moving floor" principle; Aeration is controlled by self-regulating valves

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Claudius Peters - ETA Cooler Holcim Untervaz - ENG - YouTube

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Dec 02, 2015 · Claudius Peters has identified that the Clinker Cooler is one of the most maintenance and process sensitive areas in the operation of a cement plant and based on the experience of Claudius Peters' innovative design team, clinker cooling has evolved in the creation of a new Claudius Peters ETA Cooler ®.